REBAR & STEEL · REBAR CUTTING LENGTH CALCULATOR

Cutting Length of L Bar

Cutting length of an L bar = A + B − one 90° bend deduction. A 12 mm bar with legs of 1,500 mm and 300 mm, bent on a 4d former, loses about 25 mm (2.07d) at the bend, so its cutting length is 1,775 mm.

Inputs

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Bar
Dimensions (outside)
mm
mm
Bar shapeA 1500 mmB 300 mmCutting length 1,775 mm × 20myconstructioncalculator.comNot to scale
Diagram updates as you type.

Results

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Cutting length per bar
1,775mm
Total length35.5 m
Total weight31.5 kg
90° bend deduction25 mm (2.07 db)

Dimensions are outside (out-to-out) as on a BS 8666 / ACI 315 bar schedule. Check your fabricator’s bending conventions.

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Working
  1. Bar 12.0 mm, bend diameter 4.0 db
  2. Cutting length = A + B − 1 bend deduction = 1,500 + 300 − 25 = 1,775 mm
  3. × 20 bars = 35.50 m

Results are estimates for planning and material ordering only. They are not a substitute for structural design or approval by a qualified engineer. Read the full disclaimer.

Formula

Bend deduction (90°)   k = 2(r + d) − (π/2)(r + d/2),   r = bend diameter ÷ 2
L bar                  = A + B − k

Worked Example

A 12 mm L bar, legs 1,500 mm and 300 mm outside, 4d former (48 mm, r = 24 mm):

  1. k = 2 × (24 + 12) − 1.5708 × (24 + 6) = 72 − 47.1 = 24.9 mm (2.07d)
  2. Cutting length = 1,500 + 300 − 24.9 = 1,775 mm

90° Bend Deduction by Bar Size

Bar 4d former 6d former 7d former
8 mm 16.6 mm 20.0 mm 21.7 mm
10 mm 20.7 mm 25.0 mm 27.2 mm
12 mm 24.9 mm 30.0 mm 32.6 mm
16 mm 33.2 mm 40.0 mm 43.5 mm
20 mm 41.5 mm 50.0 mm 54.3 mm
25 mm 51.8 mm 62.6 mm 67.9 mm

BS 8666 requires at least 7d for bars of 20 mm and larger; ACI uses 6d for #3 to #8 main bars.

More Cutting Lengths

Frequently Asked Questions

Why is a bend deduction taken off?

Bar schedules give outside dimensions. Around a bend the bar takes a curved, shorter path than the two outside lines meeting at a square corner, so adding the outside legs overstates the length. The difference is the bend deduction.

How much is the deduction for a 90° bend?

Exactly 2(r + d) − (π/2)(r + d/2), where r is the bend radius. On a 4d former that is 2.07d, which is why site rules use 2d per 90° bend. On larger formers it grows: 2.50d at 6d and 2.72d at 7d.

What is the 45°, 90° and 135° bend deduction rule?

Many Indian site guides use 1d for a 45° bend, 2d for 90° and 3d for 135°. The 2d figure matches a 4d former; for bigger bars bent on 6d or 7d formers, use the exact value in the calculator.

References

  • BS 8666:2020: minimum former diameter 4d up to 16 mm and 7d from 20 mm (grade B500)
  • ACI 318-19 §25.3: minimum bend diameter 6db for #3 to #8 main bars