Cutting length of an L bar = A + B − one 90° bend deduction. A 12 mm bar with legs of 1,500 mm and 300 mm, bent on a 4d former, loses about 25 mm (2.07d) at the bend, so its cutting length is 1,775 mm.
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Cutting length per bar
1,775mm
Total length
35.5 m
Total weight
31.5 kg
90° bend deduction
25 mm (2.07 db)
Dimensions are outside (out-to-out) as on a BS 8666 / ACI 315 bar schedule. Check your fabricator’s bending conventions.
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Cutting length = A + B − 1 bend deduction = 1,500 + 300 − 25 = 1,775 mm
× 20 bars = 35.50 m
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Bar schedules give outside dimensions. Around a bend the bar takes a curved, shorter path than the two outside lines meeting at a square corner, so adding the outside legs overstates the length. The difference is the bend deduction.
How much is the deduction for a 90° bend?
Exactly 2(r + d) − (π/2)(r + d/2), where r is the bend radius. On a 4d former that is 2.07d, which is why site rules use 2d per 90° bend. On larger formers it grows: 2.50d at 6d and 2.72d at 7d.
What is the 45°, 90° and 135° bend deduction rule?
Many Indian site guides use 1d for a 45° bend, 2d for 90° and 3d for 135°. The 2d figure matches a 4d former; for bigger bars bent on 6d or 7d formers, use the exact value in the calculator.
References
BS 8666:2020: minimum former diameter 4d up to 16 mm and 7d from 20 mm (grade B500)
ACI 318-19 §25.3: minimum bend diameter 6db for #3 to #8 main bars